Client | Fortescue |
Project | New Britain Geothermal PreFeasibility Study |
Sector | Energy & Chemicals |
Services | FEL1 – Business Planning & Feasibility |
Location | Papua New Guinea |
Objective
Fortescue engaged io consulting to conduct a Pre-Feasibility Study (PFS) for the development of geothermal power in New Britain, Papua New Guinea (PNG). The study aimed to evaluate the technical and economic feasibility of a large-scale geothermal power plant to supply industrial users, primarily for green ammonia production. The objective was to define a cost-effective and scalable development strategy, balancing subsurface uncertainty with commercial viability.
Project Scope
The study focused on four geothermal prospects in the West New Britain province:
- Pangalu-Talasea – Estimated potential 200-800MW
- Welcker-Garbuna – Estimated potential 200-500MW
- Pago-Kasiloli – Estimated potential 100-400MW
- Walo-Silanga – Estimated potential 100-300MW)
Key activities included:
- Reservoir and well performance analysis to estimate steam productivity and injection requirements.
- Steam Above Ground System (SAGs) network design to optimise pipeline routing and steam transportation.
- Power plant technology assessment to determine the most cost-effective generation system.
- Economic modelling to estimate CAPEX, OPEX, and Levelised Cost of Electricity (LCOE).
- Social and environmental screening to identify permitting challenges and mitigation strategies.
- Risk and opportunity assessment to inform future development decisions.
Findings & Recommendations
Findings
- Geothermal Reservoir Potential & Development Strategy: The estimated total geothermal potential of the four prospects ranges from 600MW to 2,000MW, with a base case of 1,300MW.
- Steam Turbine Size Standardisation: A 60MW turbine size balances economies of scale with development flexibility.
- Power Generation Technology Selection: Different resource types require different power plant technologies. The following configurations were identified as most suitable:
- Dry Steam for Welcker-Garbuna (steam-dominated)
- Single Flash for Pangalu-Talasea, Pago-Kasiloli and Walo-Silanga (liquid-dominated)
- Binary and Combined Cycle technologies were found to be less cost-effective for initial deployment.
- Steam Above Ground System (SAGs) Network Optimisation: Pipeline routing and steam pressure management are critical to minimising energy losses. A centralised power plant reduces infrastructure costs but increases reservoir risk.
- Environmental & Social Considerations: The Welcker-Garbuna and Pangalu-Talasea prospects have the lowest environmental risk but still require extensive stakeholder engagement. Potential emissions of CO₂ and H₂S could impact the project’s green credentials.
- Potential for Mineral Extraction from Geothermal Brines: New Britain’s geothermal brines have high silica concentrations and may contain valuable minerals like lithium and boron.
Recommendations
- Geothermal Reservoir Potential & Development Strategy: Adopt a phased development approach, prioritising the Pangalu-Talasea and Welcker-Garbuna prospects due to their lower cost and higher steam potential. This strategy minimises subsurface risk while maintaining flexibility for future expansion.
- Steam Turbine Size Standardisation: Standardise on 60MW steam turbines for initial deployment, ensuring cost-effective procurement and operational efficiency. Larger turbines could be considered if reservoir outcomes are highly positive.
- Power Generation Technology Selection: Deploy Single Flash technology for liquid-dominated reservoirs and Dry Steam technology for steam-dominated fields. Consider binary as a secondary system to improve energy recovery in later phases.
- Steam Above Ground System (SAGs) Network Optimisation: A hybrid approach is advised, with centralised power generation for initial phases and distributed generation for future expansions if required. Optimising pipeline design and reducing backpressure can improve overall efficiency.
- Environmental & Social Considerations: Continue community engagement and permitting efforts early in the project timeline. Investigate emission mitigation strategies, including CO₂ re-injection or mineral extraction.
- Potential for Mineral Extraction from Geothermal Brines: Conduct further fluid chemistry analysis to determine the feasibility of mineral co-production as an additional revenue stream.
io Value Add
io consulting provided critical insights and strategic recommendations that shaped Fortescue’s geothermal development approach, including:
- Optimised development strategy balancing subsurface uncertainty with cost-effective infrastructure deployment.
- Cost modelling & scenario analysis to determine the most viable technology configurations.
- Pipeline & steam network design optimised to reduce CAPEX and improve system efficiency.
- Environmental & social risk mitigation strategies to support project permitting and stakeholder engagement.
The PFS confirmed the technical and commercial feasibility of large-scale geothermal development in New Britain, Papua New Guinea. By prioritising Pangalu-Talasea and Welcker-Garbuna, leveraging Single Flash and Dry Steam technologies, and optimising the SAGs network, Fortescue can achieve a cost-competitive and scalable geothermal power solution.
This study positioned Fortescue for a landmark geothermal development, reinforcing its commitment to renewable energy and green hydrogen production in the Asia-Pacific region.